Specialist Welding Inspector (SPWI)

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DESCRIPTION

The Welding Greek Institute (WGI) offers an innovative and specialized short-term training program, recognised and accredited by major Welding Institutes and accepted by the international market, the Specialist Welding Inspector. The program will be implemented in blended learning (e-learning and in-class) or exclusively on e-learning. The instructors of the program are Phd Engineers, industry executives, Welding Inspectors and Engineers with extensive experience. The training program follows the guideline IAB-041r3-Latest Version for International Inspection Personnel – Basic Level without the Practical work module.

The total duration for Non-Qualified candidates, is 60 hours (If the program was performed in Class-Room). Under Distance Learning status, the time to perform both training modules could vary from 3 to 8 weeks, depending of the candidates’ commitment.

COURSE OBJECTIVES

At the end of the training program, participants will acquire basic knowledge and skills regarding the following major issues:

  • Qualification of the welding procedures Specifications
  • Document Reviews of the method and range of qualification, specifications and laboratory testing shall be considered
  • Welding consumables
  • Identification of production and/or expiring dates
  • The storage and handling of welding consumables status
  • Identification and traceability
  • The identification of weld locations in construction
  • The identification of non-destructive testing procedures and personnel
  • Traceability of welder and welding operators to specific welds
  • Traceability of welding procedure specifications to specific welds
  • Inspection and testing during welding
  • Review of suitability and validity of welders’ and welding operators’ qualification certificates
  • Joint preparation overview (dimensions control, shape conditions)
  • Overview of suitability of working conditions for welding, including the environment
  • Visual inspection (for completeness of welding, weld dimensions, shape)
  • Review of non-destructive testing methods
  • Review of destructive testing methods
  • Quality Records completion of all activities required by specifications
  • Non-conformance and corrective actions after welding
  • Regarding to non-conformance and corrective actions, the necessary measures and actions (e.g. weld repairs, re-assessment of repaired welds, corrective actions) shall be considered

WHO CAN PARTICIPATE

In the SPECIALIST WELDING INSPECTOR courses (Equivalent to the BASIC LEVEL of the International Classification for the International Welding Inspection Personnel), can only participate:

  • Technical Vocational Schools graduates
  • Diploma Holders from Higher Education Private College in relevant subject – minimum 3 years of study
  • Diploma Holders of Merchant Shipping Academies
  • Diploma Holders of Mechanical School
  • Diploma Holders from relevant Highest Educational Institution

E-EXAMS (online) – CERTIFICATION WSTAR

At the end of each module takes place two hour written examination, with 40 questions / module. After passing the examination, candidates will be recognised as Qualified Specialist Welding Inspectors, absolutely fulfilling the requirements of the standards as stated in the purpose of education. Education Level is equivalent to the BASIC Inspection level.

 

After 3 years work experience in connection with the subject or an existing service, the Qualified Specialist Welding Inspectors will have the opportunity to be certified and participate in the Registry of the Welding Greek Institute for Certified Welding Inspectors with international recognition.

PRICING

  • Cost of training: 1100 euro
  • Cost of exams: 200 euro / Written Exam

Course Syllabus

Part 1 Welding Technology Module (30 hours)

Module 1: Welding Processes and equipment

  • General introduction to welding technology | Private
  • Oxy-gas Welding and related processes | Private
  • The Arc and Power Sources for Arc Welding | Private
  • Tungsten inert gas arc welding | Private
  • MIG / MAG and Flux Cored arc welding | Private
  • Manual Metal arc welding | Private
  • Submerged-arc welding | Private
  • Resistance welding | Private
  • LASER, electron beam and plasma arc welding and other welding processes | Private
  • Cutting and other edge preparation processes | Private
  • Surfacing and Spraying | Private
  • Brazing and soldering | Private

Module 2: Materials and their behavior during welding

  • Structure and properties of metals and alloys | Private
  • Iron-Carbon Alloys | Private
  • Manufacture and Classification of Steels | Private
  • Structure of the welded joint | Private
  • Cracking phenomena and imperfections in welding of steels | Private
  • Fractures and different kinds of fractures (including relation with defects) | Private
  • Heat treatments of base materials and welded joints | Private
  • Carbon, low alloyed, fine grained and thermomechanically treated steels | Private
  • Introduction to weldability of low alloyed and high alloyed steels | Private
  • Low alloy steels for cryogenic applications | Private
  • Low alloyed creep resistant steels | Private
  • Customer Focused Thinking | Private
  • Introduction to Corrosion and wear | Private
  • Stainless and heat resistance steels | Private
  • Cast irons | Private
  • Aluminum and aluminium alloys | Private
  • Nonferrous materials | Private
  • Joining dissimilar materials | Private
  • Protective layers | Private

Module 3: Construction and design

  • Basic theory of structural systems and fundamentals of the strength of materials | Private
  • Welded Joint Design | Private
  • Fabrication drawings | Private
  • Behavior of welded structures under different types of loading | Private
  • Design of aluminium alloys structures | Private
  • Introduction to fracture mechanics | Private

Module 4: Fabrication, applications engineering

  • Welding stresses and distortion | Private
  • Plant facilities, Welding jigs and fixtures | Private
  • Health and safety | Private
  • Repair-welding | Private

Part 2 Welding Inspection Module (30 hours)

Module 1: General introduction to welding inspection

  • Scope of activity Terms and definitions | Private
  • Role of Welding Inspection Personnel | Private
  • Measurement, inspection and control during welding | Private

Module 2: Mechanical tests on welded joint

  • Destructive testing of materials and welded joints | Private
  • Tensile test | Private
  • Bend test | Private
  • Hardness test | Private
  • Impact test | Private
  • Fracture test | Private
  • Other test | Private

Module 3: Features of weld imperfections

  • Types of imperfections | Private
  • Features of weld imperfections | Private
  • Evaluation of Imperfections | Private
  • Acceptance/rejection criteria ISO 5817 | Private
  • Acceptance/rejection criteria ISO 10042 | Private
  • Acceptance/rejection criteria ISO 9013 | Private
  • Acceptance/rejection criteria ISO 17635 | Private
  • Acceptance/rejection criteria ISO 13919-1/-2 | Private
  • National standards | Private

Module 4: Testing methods

  • Visual Inspection | Private
  • Magnetic particle testing (MT) | Private
  • Radiographic testing (RT) | Private
  • Ultrasonic testing (UT) | Private
  • Advanced and other NDT methods | Private
  • Other test methods (pressure testing, dimensional tests, etc.) | Private

Module 5: Quality Assurance Principles and levels

  • Documents for quality control in welding | Private
  • Quality manual and quality plan ISO 10005 | Private
  • Welders/Welding Operators and Welding Procedures approval | Private
  • Construction and quality standards | Private
  • Risk and consequences of failure | Private

Module 6: Management of inspection function

  • Economics in Welding Inspection | Private
  • Personnel management | Private
  • Planning and scheduling of activities, record and record keeping | Private
  • Key factors to ensure QA/QC, personnel and equipment, maintenance, inspection | Private
  • Standards (QMS guidebook, ISO 9001, ISO 3834) | Private

Module 7: Practical Laboratory

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